Model: ISC-133 |
Product Name: Infrasonic Soot Cleaner
Manufacturer: USER MÜHENDİSLİK
Application Area: Removal of ash, slag, and soot deposits from boilers, economizers, SCR systems, heat exchangers, and industrial filter equipment.
1. GENERAL DESCRIPTION
Developed by USER MÜHENDİSLİK, the ISC-133 model is a high-performance cleaning system that uses low-frequency sound waves (10–30 Hz) to detach accumulated deposits from inner surfaces in industrial systems through resonance. It provides effective cleaning without the use of chemicals or mechanical contact, improving system efficiency and reducing maintenance requirements.
2. TECHNICAL SPECIFICATIONS
Parameter | Value |
|---|---|
Operating Frequency | 10 – 30 Hz (adjustable in 0.1 Hz steps) |
Sound Pressure Level | 133 dB (±3 dB, ref: 20 µPa @1m) |
Air Supply Pressure (signal) | 0.5 – 0.7 MPa (5 – 7 bar / 71 – 100 psi) |
Air Consumption (signal) | 270 – 390 liters/second (9.5 – 13.8 cfs) |
Air Connection | 1 1/4” threaded pipe connection |
Solenoid Valve Control | 24V DC / 14 VA |
Power Supply | 24 VDC / 110–240 VAC |
Resonance Tube Material | Galvanized steel |
End Piece Material | Stainless steel |
Max Temperature – End Piece | 800°C (1472°F) |
Max Temperature – Valve Unit | 60°C (140°F) |
Protection Class | IP66 / NEMA 4X |
Mounting Type | Flanged / Foot-mounted / Suspended |
Control Interface | Compatible with PLC / SCADA systems |
Effective Cleaning Area | 10 – 40 m³ per unit |
Operating Mode | Continuous or timer-based control |
Weight | 100 kg (220 lbs) |
3. CLEANING PERFORMANCE
Deposit Type | Cleaning Efficiency |
|---|---|
Fly Ash | ✅ High |
Slag | ✅ Medium – High |
Soot | ✅ High |
Resin / Sticky Deposits | ⚠️ Limited |
Note: Cleaning performance depends on the physical characteristics of the deposits and the acoustic resonance match.
4. ADVANTAGES
- Deep Penetration: Infrasonic waves effectively reach deep and large internal volumes.
- Silent Operation: Operates below human hearing range, minimizing acoustic pollution.
- Non-Contact Cleaning: No mechanical abrasion or surface damage.
- Chemical-Free: Environmentally friendly and safe for sensitive systems.
- Low Power Consumption: More energy-efficient than conventional soot blowers.
5. APPLICATION AREAS
- Coal and biomass-fired boilers
- Economizer and superheater sections
- Selective Catalytic Reduction (SCR) systems
- Electrostatic precipitators (ESP)
- Baghouse filter systems
- Industrial heat exchangers
6. INSTALLATION & INTEGRATION
- Operates as a standalone system or can be integrated into DCS/SCADA infrastructure.
- Timer-based operation with customizable activation cycles.
- Mounts externally on equipment, transmitting sound energy into the structure.
7. DIMENSIONS & VISUALS
Model | Width (W) | Height (H) | Depth (D) | Weight |
|---|---|---|---|---|
ISC-133 | 286 mm | 206 mm | 340 mm | 100 kg (220 lbs) |
Note: Dimensions may vary slightly depending on installation configuration. Please refer to technical drawings for flange and connection details.
📷 Device Visual – ISC-133
